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DISCON+ roller heads

DISCON+ is the latest generation of our famous mercury-free roller head for canbody welding machines. It is a true masterpiece of engineering. Designed and manufactured with the highest precision at Soudronic’s headquarters in Bergdietikon, Switzerland.

Important information

The new DISCON+ was officially launched on 1 July 2023. From then on, we only distribute DISCON+ roller heads as the successor product to DISCON.

The roller heads, already renowned for their high quality, have been further improved in the areas of advanced materials, new seals and now offer a roller head ID+ (RH ID+) digital performance dashboard.

The new DISCON+ D-Lock roller head additionally features a completely redesigned welding arm connection for new SOUCAN welders and X welders (patents pending).

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A masterpiece of engineering – DISCON+ roller heads

The DISCON+ program began in 2019 and, thanks to the full dedication of the teams at Soudronic, the support of our first class suppliers, and finally dozens of trials in the real can making world, we launched this amazing new product in 2023.

The result of all these improvements is a better groove life, which directly increases the lifetime of these roller heads. In combination with the new D-Lock interface and the optimized seals, a new level of food safety has been reached and the roller head lifetime has been further extended.

Advantages DISCON+

  • Increased lifetime through improved components
  • Better groove life
  • Highest reliability
  • Quality checks of all components guaranteed
  • Every roller head is tested under maximum mechanical and electrical load
  • Up to 100% guarantee increase compared to old DISCON
  • Better food safety with new seals matching Soudronic cooling additives and liquids
  • Available as O-Lock and D-Lock
  • Soudronic Insights ready
  • Production data linked to roller head ID+ (RH ID+)
DISCON+ roller head with D-Lock
DISCON+ roller head

Guaranteed welding performance increased to up to 4 times!

The roller head performance is indicated in welding kilometers, which allows a better comparability of different can formats. Benefit from a significant increase of the guaranteed welding performance in kilometers by using Insights from mySoudronic.

When comparing the welding performance of a DISCON roller head size 52 to a DISCON+ and using Insights, the guaranteed welding performance doubles! It even increases to 400% when comparing a mercury (HG) roller head size 52 to a DISCON+.

Roller head ID+

To also improve the workflow and make production-relevant data and settings with the roller head visible automatically, every DISCON+ roller head is delivered with a roller head ID+. This makes it possible to automatically record and link all production-relevant parameters of the roller head, without manual input. It enables a statistical evaluation of all rollers and predict the next redress interval and the remaining runtime.

  • Soudronic Insights ready
  • Production data linked to roller head
  • Roller head performance dashboard
  • Easy accessible
  • Statistical analysis
  • Predicted lifetime and redressing
  • Statistics and running times are exported directly (no running sheet required)

Introducing the DISCON+ transport packaging

Discover our new DISCON+ transport packaging, designed to provide reliable protection for your valuable roller heads during transport while minimizing packaging material usage.

Rely on the Soudronic security seal, ensuring that you receive an original product that meets our high quality standards.


Roller head ID+

D-Lock
lower arm interface

DISCON 2.0
cooling lubricants

DISCON
conversion