DISCON+ roller heads
DISCON+ is the latest generation of our famous mercury-free roller heads for canbody welding machines, the successor to the DISCON roller head, which was already known for its high quality. The new roller head has been further improved and new, advanced materials and new seals have been introduced. In addition, with the new roller head ID+ (RH ID+) it now offers a digital performance dashboard. Since its market launch in July 2023, we only distribute DISCON+.
The newly developed DISCON+ D-Lock roller head has a completely redesigned welding arm connection and comes with many advantages. D-Lock (patent pending) is currently offered for the new welders SOUCAN 600 S and X7 WeldCENTER. O-Lock roller heads are also still available.
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A masterpiece of engineering – DISCON+ roller heads
The DISCON+ program began in 2019 and, thanks to the full dedication of the teams at Soudronic, the support of our first class suppliers, and finally dozens of trials in the real can making world, we launched this amazing new product in July 2023.
The result of all these improvements is a better groove life, which directly increases the lifetime of these roller heads. In combination with the new D-Lock interface and the optimized seals, a new level of food safety has been reached and the roller head lifetime has been further extended.
It is a true masterpiece of engineering. Developed and manufactured with the highest precision at Soudronic’s headquarters in Bergdietikon, Switzerland.
Advantages DISCON+
- Increased lifetime through improved components
- Better groove life
- Highest reliability
- Quality checks of all components guaranteed
- Every roller head is tested under maximum mechanical and electrical load
- Up to 100% guarantee increase compared to old DISCON
- Better food safety with new seals matching Soudronic cooling additives and liquids
- Available as O-Lock and D-Lock
- Soudronic Insights ready
- Production data linked to roller head ID+ (RH ID+)
Guaranteed welding performance increased to up to 4 times!
The roller head performance is indicated in welding kilometers, which allows a better comparability of different can formats. Benefit from a significant increase of the guaranteed welding performance in kilometers by using Insights from mySoudronic.
When comparing the welding performance of a DISCON roller head size 52 to a DISCON+ and using Insights, the guaranteed welding performance doubles! It even increases to 400% when comparing a mercury (HG) roller head size 52 to a DISCON+.
Roller head ID+
To also improve the workflow and make production-relevant data and settings with the roller head visible automatically, every DISCON+ roller head is delivered with a roller head ID+. This makes it possible to automatically record and link all production-relevant parameters of the roller head, without manual input. It enables a statistical evaluation of all rollers and predict the next redress interval and the remaining runtime.
- Soudronic Insights ready
- Production data linked to roller head
- Roller head performance dashboard
- Easy accessible
- Statistical analysis
- Predicted lifetime and redressing
- Statistics and running times are exported directly (no running sheet required)
Introducing the DISCON+ transport packaging
Discover our new DISCON+ transport packaging, designed to provide reliable protection for your valuable roller heads during transport while minimizing packaging material usage.
Rely on the Soudronic security seal, ensuring that you receive an original product that meets our high quality standards.
